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Water Filling Machine
Water Filling Machine
Time:2022-02-07 16:16:00 View Count:

Screw cap part of Water Filling Machine

The cap screwing part will screw the cap arranged by the cap sorting device to the bottle with the product already filled, and send it to the subsequent process by the conveyor chain. The capping machine drives the turntable to rotate through the reducer. Make the lid leave the hopper from the lid outlet under the action of centrifugal force. There is a front and back cover separating device at the exit. When the back cover passes by, the cover automatically falls into the return pipe, and the back cover is automatically blown into the hopper by wind. Only the front cover can enter the chute smoothly. The amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover conveying machine to ensure that the lower cover achieves the desired effect. When the front cover enters the slideway, you can smoothly enter the cover feeding tray. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover that enters the feeding cover tray is correct. A pair of slides are also provided The photoelectric switch, when it detects that there is no cover, it stops the host immediately. In order to effectively remove the broken cover without the anti-theft ring and clean the remaining cover of the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.


Filling part of Water Filling Machine

The filling part realizes the filling of materials into the washed bottles sent by the bottle washer. The filling machine is self-designed by our company. The filling valve has independent intellectual property rights and uses the principle of pressure filling and negative pressure backflow. The filling valve adopts the method of pressure filling and negative pressure backflow, the filling is quick and sensitive, and the filling level is high in accuracy. There is no spring in the valve, and the material does not contact with the spring, which is conducive to the cleaning of the inside of the valve. In order to ensure the filling process and the filling temperature, the material in the filling valve is in a micro-reflux state when there is no bottle or when it is shut down. The filling tank adopts a full tank method to ensure the stability of the pressure in the tank. The whole machine has a complete CIP cleaning interface. The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable. The main drive adopts gear drive that is open type combined drive, which has high efficiency, low noise, long life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine. This machine adopts stepless frequency conversion speed regulation.


Bottle washing part of Water Filling Machine

This machine is a rotary bottle washer, mainly used for beverages, water and other products. Then the bottle is sent to the suction machine for product search. PET is transferred from the bottle separating star wheel equipment to the bottle mouth facing downwards by clamps and birds, the water dripping into the bottle, automatically spraying the bottle until the bottle mouth facing upwards, and conveying to the main structure of the injection equipment through the bottle star wheel. The contact part of the dressing machine and the external protective cover are made of high-efficiency stainless steel; open gear transmission. Brand-new stainless steel clamp, simple structure, convenient adjustment; less contact area with the bottle mouth, effectively avoiding secondary pollution to the bottle mouth


For companies all over the world that produce bottled aquatic products, it is a general trend of human civilization to replace manual work with fully automated and intelligent production in the industry.


Automatic Water Filling Machine for Sale

3-in-1 water filling equipment integrates the three functions of bottle washing, filling and capping, and the whole process is automated; this filling equipment is made of high-quality SUS304 material, and the main parts are precision processed by CNC machine tools. Drinking water The filling machine adopts photoelectric detection of the operating status of each component, and the unique filling valve design can accurately control the filling level. The sanitary circulation pipeline accurately guarantees the recirculation requirements during product filling. The complete CIP return pipeline of the filling machine guarantees the cleaning effect. The touch screen is adopted for simple and convenient operatio

 

Partial Products Main Technical Parameter:

Model

KSCGF08B

KSCGF32A

KSCGF40A

KSCGF60A

Capacity12000BPH15000BPH24000BPH36000BPH

Rinser;24Rinser;32Rinser;40Rinser;60
ModulesFiller;24Filler;32Filler;40Fille;60

Seamer;8Seamer;8Searner;15Seamer;20
Bottle type
PET; D=50〜97mm; H=150~320mm
Installed capacity5kw7kw9kw11kw
Compressed air consumption0.6Nm3/min,0.6MPa0.8Nm3/min,0.6MPa1Nm3/min,0.6MPa1.2Nm3/min,0.6MPa
 Water consumption1.5~2m3/h,0.25MPa1.5~2m3/h,0.25MPa2.5 〜4m3/h,0.25MPa3.5~6m3/h,0.25MPa
Size3000X2300X25003360X2540X25003550X3250X25005800X4500X2500
Weight6t7.2t10t15t
Washout rate
100%
Filling liquid level error
±3mm
Bottle damage rate
W0.08%
Domoge rate of bottle cap
W0.5%
Sealing pass rate
N99.7%
Capping torque
0.6〜2.8N.m Fluctuation range ± 15%
Liquid loss rate
W0.3%

Bottled water plant
China's sunrise offers the most advanced bottled water equipment and machinery, scalable and customized to adapt to any industry scale and demand. We have a 20-year experience in the beverage packaging field. We rely on an expert team, their ability and enthusiasm will guide you to find your best solutions for your business.
If the water bottling plant to perform a complicated process that requires high professional standards. In fact, when we talk about bottling, many topics involve health, safety and pollution: To successfully complete the process, you must only choose the best bottling system on the market.

 

Here are the content you will find in this page:

  • Bottled water plant

  • Bottled water system, filling line and equipment

  • Bottled water filling machine features

Bottle Water Manufacturer: Why choose China Sunrise


Bottled water plant
The main advantage of choosing China Sunrise is that we can provide tailored glass water bottle equipment according to specific technical requirements. You can create a complete bottle water production line from your head and design it as your proper space. In each production step, we ensure that the raw characteristics of water will not change during the entire bottle process.

 

Our bottled water equipment can also easily adapt to existing systems and integrated into the operating stream to flush, fill and cover bottled water.

 

Let us understand the bottle water machine in more detail.

We offer three main automatic water bottle filling systems, which are suitable for glass bottles filling:

  • 8000 BPH automatic PET bottle filling system

  • Automatic systems up to 10000 BPH

  • 12000 BPH automatic PET bottle system

  • Automatic bottled water system 8000 ~ 36000 BPH

 

Features of bottled water filling machine

1. The bottled water filling machine has compact structure, perfect control system, convenient operation and high degree of automation.
2. The direct connection technology of air duct and bottle feeding wheel is adopted to cancel the bottle feeding screw and conveying chain, which makes it easy to change the bottle shape. After the bottle enters the machine through the air supply channel, it is directly sent to the bottle punching machine for washing by the bottle feeding steel wheel (bottleneck clamping mode).
3. Parts in contact with materials are made of imported high-quality stainless steel, with no dead angle and easy to clean.
4. High precision and high speed quantitative filling valve is adopted to ensure accurate liquid level without liquid loss and excellent filling quality.
5. Cover head adopts constant torque device to ensure cover quality.
6. High efficiency lid arranging system, perfect lid feeding technology and protection device are adopted.
7. Changing the shape of bottle can be realized without adjusting the height of the equipment and replacing the star wheel, which is simple and convenient to operate.
8. The bottle feeding technology of bottle neck is adopted in the filling system to avoid the secondary pollution of bottle mouth.
9. The bottled water filling machine is equipped with perfect overload protection device, which can effectively protect the safety of the machine and the operator.
10. The control system has the functions of automatic control of water level, detection of lack of cover, automatic stop of bottle flushing and output counting.
11. the washing bottle system adopts the highly efficient cleaning spray nozzle produced by the American spray technology company, which can be cleaned to every part of the bottle.
12. The main electrical components, electric control valves and frequency converters are imported to ensure the excellent performance of the whole machine.
13. All components of gas circuit system are international famous products.
14. The operation of bottled water filling machine adopts advanced touch screen control, which can realize man-machine dialogue.



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